2016 General Practice of Manufacturing Processes

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Academic unit or major
Mechanical Engineering and Science
Instructor(s)
Ohtake Naoto  Tanaka Shinji 
Course component(s)
Lecture /
Day/Period(Room No.)
Thr6-8(機械工場 石川台5号館1階)  
Group
-
Course number
ZUL.A203
Credits
2
Academic year
2016
Offered quarter
3-4Q
Syllabus updated
2016/4/27
Lecture notes updated
-
Language used
Japanese
Access Index

Course description and aims

This lecture is intended to teach the basics of machining, that is the process of creating the shape of the products. Students understand machining methods by an overview and performing the training of turning, milling, versatile milling, NC milling, arc welding, design & machining using 3-D CAD / CAM system.

The aim of this course is to make students understand what process has been done in the field of Monotsukuri by teaching basics of machining, and grow multifaceted thinking by considering the connection with its own major.

Student learning outcomes

By the end of this course,
1) Students who are not mechanical engineering major understand the fundamentals of machining.
2) Allow the students to operate lathe, milling machine, versatile milling machine, NC milling machine and arc welding under supervision of the instructors.

Keywords

Machining, turning, lathe, milling machine, numerical control, 3D CAD, accuracy, welding

Competencies that will be developed

Intercultural skills Communication skills Specialist skills Critical thinking skills Practical and/or problem-solving skills
- - - -

Class flow

Students are divided into five groups. Students of each group will attend five types of classes from class 4 in order.
Attendance is taken in every class.

Course schedule/Required learning

  Course schedule Required learning
Class 1 Facility tours Understand the types and functions of machines used in the practice.
Class 2 Orientation Know the course outline and understand the objectives.
Class 3 Outline of machining Explain the contents of the practice from engineering point of view.
Class 4 Basic operation of lathe Understand the manufacturing method using lathe.
Class 5 Basic operation of lathe Understand the accuracy of manufacturing method using lathe.
Class 6 Basic operation of milling machine Understand the basic manufacturing method using milling machine.
Class 7 Basic operation of milling machine Understand how to fabricate complicated shape using milling machine..
Class 8 Basic operation of versatile milling machine, and measuring by coordinate measuring machine Understand the manufacturing method using versatile milling machine.
Class 9 Basic operation of versatile milling machine, and measuring by coordinate measuring machine Understand the accuracy of manufacturing method using versatile milling machine.
Class 10 Design and NC milling using 3-D CAD/CAM system Understand the fundamentals of design procedure using 3D CAD/CAM.
Class 11 Design and NC milling using 3-D CAD/CAM system Understand NC milling process using 3D CAD/CAM.
Class 12 Design and NC milling using 3-D CAD/CAM system Understand NC milling process using 3D CAD/CAM.
Class 13 Basic operation of welding, and penetrant inspection Understand the fundamentals of arc welding.
Class 14 Basic operation of welding, and penetrant inspection Understand the process of arc welding and penetrant inspection.
Class 15 Basic operation of welding, and penetrant inspection Understand the process of arc welding and penetrant inspection.

Textbook(s)

None required.

Reference books, course materials, etc.

Reference books and course materials specified by instructors.

Assessment criteria and methods

The levels of attainment of student learning outcomes 1–2 through the reports for each practice. (100%)

Related courses

  • MEC.G311 : Introduction to Manufacturing Engineering

Prerequisites (i.e., required knowledge, skills, courses, etc.)

None required.

Other

This course continued the previous class, and open from 3Q to 4Q in 2016 and 2017.
Student belonging to the mechanical engineering departments can't take this class.
Both accident insurance and property and casualty insurance must be subscripted.
Do not come late or absent to the class. Wear clothes that are suitable for training.
Follow the instructions on the site. Wear safety helmet, protective glasses and safety shoes provided on the site.
Summarize a report on the topics that were given in each theme to A4 paper, to be submitted to the designated location of each instructor within one week after the end of each theme.

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