2017 | Advanced Course of Material Development I

Course description and aims

In this course, various bonding technologies, which are applied to highly reliable power modules for hybrid vehicles and so on, will be explained by showing the results of actual analysis. Students can learn importance of materials science in development of electronics devices.
This course in Tuesday class gives an overview of amorphous materials, mainly glass materials. Students can extend their knowledge on the fabrication techniques and characterizations of the materials. This course can give the special fabrication techniques and characterization not only for amorphous materials but also general information for various types of materials. The aim of this cause is to widen your knowledge about material research.

Student learning outcomes

By the end of this course, students will be able to:
1. Understand phenomena in bonding processes and bonding mechanism
2. Understand the evaluation of bonding to ensure the performance of power devices
3. Understand the analysis method for micro-structure using electron microscopy
4. Understand usefulness of materials science through practical power modules analysis data

By the end of this course, the students can obtain knowledges as follows;
1. fabrication techniques for glasses and glass sciences
2. characterization techniques for glass structures
3. fabrication techniques for amorphous materials
4. fabrication techniques for materials by chemical solution process

Keywords

power module, bonding technology, electron microscopy, device evaluation, Glasses, Amorphous materials, Characterization, Sol-gel method, Anodization

Competencies that will be developed

✔ Specialist skills

Intercultural skills

Communication skills

Critical thinking skills

✔ Practical and/or problem-solving skills

Class flow

This course in Friday class is mainly composed of lecture. At the end of each class, a small report will be submitted and the subject will be explained at the next class in case of need.
This course in Tuesday class is mainly composed of lecture. At the end of each class, a small report will be submitted and the subject will be explained at the next class in case of need.

Course schedule/Required learning

	Course schedule	Required learning
Class 1	Introduction of glasses	Understand glass sciences and fabrication techniques
Class 2	Introduction, outline of power modules	Understand generic structures, function and the application of power modules.
Class 3	Characterization for glass structures (1)	Understand the characterization for glass structuresusing Excel calculation
Class 4	Evaluations of power modules	Understand the evaluation methods for power modules through the thermal stress analysis
Class 5	Characterization for glass structures (2)	Understand the characterization for glass structuresmanufacturing through the practice with thermodynamic calculation software
Class 6	Principal of electron microscopy (EM) and characterization of micro-structure	Understand the principal of scanning electron microscopy (SEM) / transmission electron microscopy (TEM) and how micro-structural information is obtained by using EM
Class 7	Fabrication of amorphous materials and introduction of sol-gel process	Understand the fabrication techniques for amorphous materials except for melting
Class 8	Preparation of materials by sol-gel process	Understand the fabrication of the materials such as bulks, films and powders by sol-gel processes
Class 9	Metal / metal bonding technologies and their mechanism	Understand the typical metal /metal bonding technologies such as soldering or brazing and their bonding mechanism
Class 10	Fabrication of oxide films by anodization	Understand the anodization of the metal
Class 11	Metal / ceramics bonding technologies and their mechanism	Understand the phenomena during metal / ceramics bonding process and its bonding mechanism
Class 12	Pattering process of the films	Understand the patterning processes of the films
Class 13	Fracture phenomena of power modules and improvement of reliability	Understand the fracture phenomena near the interfaces during the durability tests for power modules and their mechanism
Class 14	Novel bonding technologies for the next-generation power modules	Understand the requirements for the next-generation power modules which are adopted SiC or GaN instead of Si semiconductors and development of new bonding technologies
Class 15	Summary	Summarized

Textbook(s)

Handouts will be distributed. It is recommended to bring a notebook computer with Windows OS, LAN or wireless LAN since thermodynamic calculation software and Microsoft Excel will be used in the course. Thermodynamic calculation software run only on windows OS will be installed into an individual PC. LAN or wireless LAN will be used to access a license server.

Reference books, course materials, etc.

Handouts will be distributed. It is recommended to bring a notebook computer with Windows OS, LAN or wireless LAN since thermodynamic calculation software and Microsoft Excel will be used in the course. Thermodynamic calculation software run only on windows OS will be installed into an individual PC. LAN or wireless LAN will be used to access a license server.

Assessment criteria and methods

Class attendance and final report.

Related courses

Lectures in Materials course

Prerequisites (i.e., required knowledge, skills, courses, etc.)

None

Other

None

TOKYO INSTITUTE OF TECHNOLOGY