This course focuses on a discipline recognized as Industrial Engineering(IE), and provides knowledge and basic skills about the followings: Work standard, standard time, work study and production systems analysis methods .
Students will gain knowledges and skills about the advanced work study/task analysis methodologies suited to modern industrial contexts.
By the end of this course, students will be able to:
1. Explain the typical methods/thinking processes used in traditional and modern IE.
2. Apply the methods/thinking processes to solve probems in industrial contexts.
Scientific management, standard, time study, work study, PTS, learning, task analysis
✔ Specialist skills | Intercultural skills | Communication skills | ✔ Critical thinking skills | ✔ Practical and/or problem-solving skills |
At the beginning of each class, knowledge and basic skills related to the topics are taught. Towards the end of class, students are given experimental tasks/exercise problems related to the lecture given that day. Attendance is taken in every class.This course is held over two academic quarters. The class meets once a week.
Course schedule | Required learning | |
---|---|---|
Class 1 | Guidance, introduction to IE | Understand the overall image of industrial engineering. |
Class 2 | Setting standard time (Direct time study, film analysis) Direct time study experiment | Explain the definition of standard time and procedures of direct time study. |
Class 3 | Predetermined time standard (PTS) (MTM, MOST, MODAPTS) PTS experiment | Explain PTS and its procedures. |
Class 4 | Work study, motion study (Therblig, simultaneous motion study) Micro motion study experiment | Explain the procedures of work study. |
Class 5 | Improvement of work and continuous improvement (Principles of motion economy, implementation of work improvement, standard data system) Work improvement experiment | Explain the procedures of improvement of work. |
Class 6 | Learning curves Learning experiment | Explain the definition of learning and their applications to settings of standard time. |
Class 7 | Work sampling Work sampling experiment | Explain the concept of work sampling and its application procedures. |
Class 8 | Analysis of work processes (Flow process chart) Work procss analysis exercise | Explain what the flow processes chart is, and explain how they are applied to work analyses. |
Class 9 | Desing of assembly lines (Line balancing) Line balancing exercise | Explain how assembly lines are designed. |
Class 10 | Facility layout (SLP) SLP exercise | Explain the procedures of SLP. |
Class 11 | Task analysis and data collection (Work safety data, critical incident technique) Critical incident techniquie exercise | Explain the definition of task analysis and the procedure of critical incident technique. |
Class 12 | Task analysis in cognitive works (Protocol analysis) Protocol analysis experiment | Explain what the protocol analysis is. |
Class 13 | Task description techniquies and hierarchical task analysis (Chart and network diagrams, link analysis, OSD) HTA exercise | Explain how tasks can be described, roughly. |
Class 14 | Task evaluation techniques (Event tree,fault tree) Task evaluation exercise | Explain the procedures of ET and FT. |
Class 15 | Systems evaluation and simulation (Plannning and evaluation of production facilities) | Gain understandings of the simulation approach in evaluations of production facilities. |
None required.
Akiba, Masao. Industrial Engineering (Indasutoriaru enjiniaringu), Tokyo: Nikka-Giren, (Japanese)
Instruction manuals and course materials are provided during class.
Students' knowledge of topics in the lecture, and their ability to apply them to exercise/experiment will be assessed. Short quiz 40%, reports 60%.
Full attendance and completion of all experiments are compulsory.
No prerequisites.